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U.S. Disposable Face Mask Products Market Size, Share, & Trends Analysis Report (2023 – 2030)
Report Overview
The U.S. disposable face mask products market was valued at USD 11.6 billion in 2022 and is projected to expand at a CAGR of 7.5% from 2023 to 2030. The increasing prevalence of infectious diseases and the growing awareness of personal hygiene are major factors driving the growth of the market. Furthermore, rising concerns regarding the spread of airborne diseases, such as coronavirus, have led to an increase in demand for disposable face masks. To meet the rising demand, prominent players are launching innovative products with advanced features. For instance, in January 2021, 3M launched the 3M™ Aura™ Health Care Particulate Respirator and Surgical Mask 1870+, which is a disposable face mask with a foam nose seal and a braided headband.
The rising demand for premium disposable masks is driving the growth of the market. To meet this demand, several companies are launching disposable face masks with advanced features. For instance, in March 2021, 3M launched the 3M™ Aura™ Particulate Respirator and Surgical Mask 9205+, which has an advanced filter media that offers superior protection against dust, mist, and fumes. In addition, companies are focusing on providing a wide range of disposable face masks to meet the needs of different consumer segments.
The increasing demand for single-use disposable face masks, due to their convenience and cost-effectiveness, is driving the market. Furthermore, the easy availability of disposable face masks through retail stores and e-commerce platforms is fueling the growth of the market. For instance, in October 2020, CVS Health launched the CVS Health™ Disposable Face Masks, which are available in both adult and child sizes. In addition, the rising demand for disposable face masks from healthcare workers and other frontline workers is further driving the demand.
The market is highly competitive and is characterized by the presence of numerous local and regional players. To stay competitive, companies are focusing on product innovation and brand expansion. For instance, in April 2021, Medline Industries Inc. launched a new line of disposable face masks, including the Medline Fitguard® Face Masks and the Medline Guardian® Face Masks. These disposable face masks are designed for comfort, convenience, and protection. Furthermore, several companies are expanding their production capacities to meet the rising demand for disposable face masks. For instance, in April 2021, Kimberly-Clark Corporation announced that it was planning to expand its production capacity of disposable face masks.
Product Insights
The surgical masks segment held a market share of more than 35.0% in 2020. The increasing prevalence of communicable diseases has been driving the demand for disposable face masks in the U.S. The Centers for Disease Control and Prevention (CDC) recommends the use of face masks to prevent the transmission of the COVID-19 virus. Moreover, the rising awareness about cleanliness, hygiene, and personal safety during the pandemic has been propelling the demand for disposable face masks, especially among the healthcare personnel.
The N95 masks segment is expected to witness the highest growth of 11.8% during the forecast period. N95 masks are medical-grade face protection masks that are used to prevent airborne particles from entering the wearer’s nose and mouth. The increasing demand for these masks among healthcare personnel, due to the rising prevalence of COVID-19 cases, is driving the demand for N95 masks across the U.S. In addition, the rising awareness about personal safety and hygiene is also propelling the demand for N95 masks in the market.
Distribution Channel Insights
The U.S. Disposable Face Mask market is dominated by the supermarkets and hypermarkets segment. The segment is anticipated to grow at a CAGR of 8.7% during the forecast period. Supermarkets and hypermarkets offer an extensive range of disposable face mask products, which is driving the segment growth.
Furthermore, the rapid expansion of the e-commerce platform is driving the growth of the online distribution channel segment. Due to the coronavirus pandemic, the demand for disposable face masks has increased significantly. To meet the rising demand, companies are focusing on their online presence and launching new websites and mobile apps. For instance, in 2020, 3M launched a new online e-commerce platform in the U.S., UK, and Germany to facilitate the direct purchase of its products. Owing to the rising trend of mobile commerce, many companies are offering disposable face mask products on their mobile apps. This has driven the growth of the online distribution channel segment.
Type Insights
The non-medical segment accounted for the largest revenue share of 63.7% in the year 2022. The rising awareness of the importance of hygiene and protection from the novel coronavirus pandemic is driving the demand for disposable face masks. Furthermore, the availability of disposable masks in retail stores and convenience stores is also increasing the usage of these products among the consumers. Moreover, the increasing demand for the disposable masks in the industrial segment is also contributing to the segment’s growth.
The medical segment is anticipated to expand at the highest CAGR of 10.9% over the forecast period. The rising demand for disposable face masks in the medical sector is attributed to the increasing prevalence of contagious and infectious diseases. Moreover, the increasing need for protection from air pollution and dust is also driving the growth of the medical segment. Furthermore, the increasing government initiatives to promote the use of disposable face masks in medical and other sectors is expected to propel the segment’s growth.
Regional Insights
The U.S. disposable face mask products market is expected to witness significant growth in the coming years. The country has been at the forefront of the global outbreak of the COVID-19 pandemic, leading to the rise in demand for face masks. As per the Centers for Disease Control and Prevention (CDC), it is mandatory to wear face masks in public places to reduce the spread of the virus. Increasing government regulations for the use of face masks is expected to drive the growth of the market in the U.S.
The lockdown and social distancing measures enforced in the country are expected to further propel the demand for disposable face masks. Furthermore, the increasing number of coronavirus cases in the country is expected to create a surge in the demand for disposable face masks. For instance, in April 2021, the U.S. was recording over 60,000 new COVID-19 cases daily.
Financial Projections
In this part of the U.S. Disposable Face Mask Products business plan we will provide a detailed breakdown of all income and expense categories of the business. These forecasts include cash flow projections and capital requirements for your business. Usually, these projections are drafted for a 5-year period.
Revenue Assumptions
The main source of revenues for a U.S. Disposable Face Mask Products business comes from sales of the disposable face masks. This includes retail sales, online sales, and wholesale sales. Additionally, you can explore other sources of income such as advertising, sponsorship, and promotional partnerships.
Projecting Expenses
In this section, all the regular expenses related to keeping the U.S. Disposable Face Mask Products business running will be described. The list of operating expenses includes raw materials, wages, utilities, distribution fees, insurance policies, advertising, and others. Additionally, you should consider the cost of purchasing equipment, such as face mask manufacturing machines, and any other related product production equipment.
Key companies & market share insights
Some of the key companies operating in the U.S. disposable face mask market are increasingly focusing on product launches and expansion of the distribution channel to gain prominent visibility among consumers. Some of the initiatives are:
– In May 2022, 3M launched the N95 respirator face mask for healthcare workers.
– In July 2022, Honeywell launched the N95 surgical respirator face mask for healthcare workers.
– In August 2022, Halyard Health launched the N95 surgical respirator face mask for healthcare workers.
Some of the prominent players in the U.S. disposable face mask market include:
– 3M
– Honeywell
– Halyard Health
– Prestige Ameritech
– Kimberly-Clark
– Cardinal Health
– Ansell
– DACH Schutzbekleidung
– Moldex-Metric
– Alpha Pro Tech
Global U.S. Disposable Face Mask Market Segmentation
This report forecasts growth at global, regional, and country levels and provides an analysis of the latest industry trends in each of the sub-segments from 2017 to 2030. For this study, Grand View Research has segmented the global U.S. Disposable Face Mask Products Market based on product type, distribution channel, and region:
1. Product Type Outlook (Revenue, USD Million, 2017 – 2030)
– N95 Face Masks
– Surgical Face Masks
– Dust Masks
– Others
2. Distribution Channel Outlook (Revenue, USD Million, 2017 – 2030)
– Offline Stores
– Online Stores
3. Regional Outlook (Revenue, USD Million, 2017 – 2030)
– North America
– Europe
– Asia Pacific
– Central & South America
– Middle East & Africa
Frequently Asked Questions
[Q]: What Factors are Driving the U.S. Disposable Face Mask Market?
[A]: The U.S. disposable face mask market is primarily driven by the increasing prevalence of infectious diseases, rising health consciousness among consumers, increasing public awareness on the use of face masks, and the availability of a wide range of disposable face mask products in the U.S. market. Furthermore, the growing demand for personal protective equipment (PPE) among healthcare workers has been a major factor driving the U.S. disposable face mask market.
[Q]: What are the Factors Restraining the U.S. Disposable Face Mask Market?
[A]: The U.S. disposable face mask market is primarily restrained by the availability of counterfeit products, which are of inferior quality and can cause adverse health effects. Additionally, the rising prices of raw materials used in the manufacture of disposable face masks, such as polypropylene, polyester, and polyethylene, are also restraining the market.
[Q]: What is the Market Share of Key Players in the U.S. Disposable Face Mask Market?
[A]: Major players operating in the U.S. disposable face mask market include 3M, Honeywell, Kimberly-Clark, Uvex, Prestige Ameritech, Alpha Pro Tech, and Moldex. 3M dominates the market with a share of approximately 25%.
[Q]: What are the Opportunities for New Entrants in the U.S. Disposable Face Mask Market?
[A]: The U.S. disposable face mask market offers numerous opportunities for new entrants. With increasing awareness on the use of face masks, the demand for high-quality disposable face masks is increasing. This is leading to a surge in the number of new players entering the market. Furthermore, the growing demand for PPE, coupled with the availability of a wide range of disposable face masks, is expected to create lucrative opportunities for new entrants.
[Q]: What is the Future Outlook for the U.S. Disposable Face Mask Market?
[A]: The U.S. disposable face mask market is expected to witness significant growth over the forecast period. The increasing prevalence of infectious diseases such as the coronavirus (COVID-19) pandemic and the rising demand for PPE are expected to be major drivers of the market. Furthermore, growing awareness on the use of face masks and the availability of high-quality products in the U.S. market are also expected to drive the market.
Research Methodology
Impact Analytix employs a comprehensive and iterative research methodology focused on minimizing deviance in order to provide the most accurate estimates and forecasts possible. The company utilizes a combination of bottom-up and top-down approaches for segmenting and estimating quantitative aspects of the market. In Addition, a recurring theme prevalent across all our research reports is data triangulation which looks market from three different perspectives. Critical elements of the methodology employed for all our studies include:
Preliminary data mining
Raw market data is obtained and collated on a broad front. Data is continuously filtered to ensure that only validated and authenticated sources are considered. In addition, data is also mined from a host of reports in our repository, as well as a number of reputed paid databases. For a comprehensive understanding of the market, it is essential to understand the complete value chain and in order to facilitate this; we collect data from raw material suppliers, distributors as well as buyers.
Technical issues and trends are obtained from surveys, technical symposia, and trade journals. Technical data is also gathered from an intellectual property perspective, focusing on white space and freedom of movement. Industry dynamics with respect to drivers, restraints, and pricing trends are also gathered. As a result, the material developed contains a wide range of original data that is then further cross-validated and authenticated with published sources.
Statistical model
Our market estimates and forecasts are derived through simulation models. A unique model is created and customized for each study. Gathered information for market dynamics, technology landscape, application development, and pricing trends are fed into the model and analyzed simultaneously. These factors are studied on a comparative basis, and their impact over the forecast period is quantified with the help of correlation, regression, and time series analysis. Market forecasting is performed via a combination of economic tools, technological analysis, industry experience, and domain expertise.
Econometric models are generally used for short-term forecasting, while technological market models are used for long-term forecasting. These are based on an amalgamation of the technology landscape, regulatory frameworks, economic outlook, and business principles. A bottom-up approach to market estimation is preferred, with key regional markets analyzed as separate entities and integration of data to obtain global estimates. This is critical for a deep understanding of the industry as well as ensuring minimal errors. Some of the parameters considered for forecasting include:
Market drivers and restraints, along with their current and expected impact
Raw material scenario and supply v/s price trends
Regulatory scenario and expected developments
Current capacity and expected capacity additions up to 2030
We assign weights to these parameters and quantify their market impact using weighted average analysis, to derive an expected market growth rate.
Primary validation
This is the final step in estimating and forecasting our reports. Exhaustive primary interviews are conducted, face to face as well as over the phone to validate our findings and assumptions used to obtain them. Interviewees are approached from leading companies across the value chain including suppliers, technology providers, domain experts, and buyers so as to ensure a holistic and unbiased picture of the market. These interviews are conducted across the globe, with language barriers overcome with the aid of local staff and interpreters. Primary interviews not only help in data validation but also provide critical insights into the market, current business scenario, and future expectations and enhance the quality of our reports. All our estimates and forecast are verified through exhaustive primary research with Key Industry Participants (KIPs) which typically include:
Market-leading companies
Raw material suppliers
Product distributors
Buyers
The key objectives of primary research are as follows:
To validate our data in terms of accuracy and acceptability
To gain an insight into the current market and future expectations
To request a free sample copy of this report, please complete the form below.
We value your investment and offer free customization with every report to fulfil your exact research needs.

U.S. Disposable Face Mask Products Market Size, Share, & Trends Analysis Report (2023 – 2030)
Report Overview
The U.S. disposable face mask products market was valued at USD 11.6 billion in 2022 and is projected to expand at a CAGR of 7.5% from 2023 to 2030. The increasing prevalence of infectious diseases and the growing awareness of personal hygiene are major factors driving the growth of the market. Furthermore, rising concerns regarding the spread of airborne diseases, such as coronavirus, have led to an increase in demand for disposable face masks. To meet the rising demand, prominent players are launching innovative products with advanced features. For instance, in January 2021, 3M launched the 3M™ Aura™ Health Care Particulate Respirator and Surgical Mask 1870+, which is a disposable face mask with a foam nose seal and a braided headband.
The rising demand for premium disposable masks is driving the growth of the market. To meet this demand, several companies are launching disposable face masks with advanced features. For instance, in March 2021, 3M launched the 3M™ Aura™ Particulate Respirator and Surgical Mask 9205+, which has an advanced filter media that offers superior protection against dust, mist, and fumes. In addition, companies are focusing on providing a wide range of disposable face masks to meet the needs of different consumer segments.
The increasing demand for single-use disposable face masks, due to their convenience and cost-effectiveness, is driving the market. Furthermore, the easy availability of disposable face masks through retail stores and e-commerce platforms is fueling the growth of the market. For instance, in October 2020, CVS Health launched the CVS Health™ Disposable Face Masks, which are available in both adult and child sizes. In addition, the rising demand for disposable face masks from healthcare workers and other frontline workers is further driving the demand.
The market is highly competitive and is characterized by the presence of numerous local and regional players. To stay competitive, companies are focusing on product innovation and brand expansion. For instance, in April 2021, Medline Industries Inc. launched a new line of disposable face masks, including the Medline Fitguard® Face Masks and the Medline Guardian® Face Masks. These disposable face masks are designed for comfort, convenience, and protection. Furthermore, several companies are expanding their production capacities to meet the rising demand for disposable face masks. For instance, in April 2021, Kimberly-Clark Corporation announced that it was planning to expand its production capacity of disposable face masks.
Product Insights
The surgical masks segment held a market share of more than 35.0% in 2020. The increasing prevalence of communicable diseases has been driving the demand for disposable face masks in the U.S. The Centers for Disease Control and Prevention (CDC) recommends the use of face masks to prevent the transmission of the COVID-19 virus. Moreover, the rising awareness about cleanliness, hygiene, and personal safety during the pandemic has been propelling the demand for disposable face masks, especially among the healthcare personnel.
The N95 masks segment is expected to witness the highest growth of 11.8% during the forecast period. N95 masks are medical-grade face protection masks that are used to prevent airborne particles from entering the wearer’s nose and mouth. The increasing demand for these masks among healthcare personnel, due to the rising prevalence of COVID-19 cases, is driving the demand for N95 masks across the U.S. In addition, the rising awareness about personal safety and hygiene is also propelling the demand for N95 masks in the market.
Distribution Channel Insights
The U.S. Disposable Face Mask market is dominated by the supermarkets and hypermarkets segment. The segment is anticipated to grow at a CAGR of 8.7% during the forecast period. Supermarkets and hypermarkets offer an extensive range of disposable face mask products, which is driving the segment growth.
Furthermore, the rapid expansion of the e-commerce platform is driving the growth of the online distribution channel segment. Due to the coronavirus pandemic, the demand for disposable face masks has increased significantly. To meet the rising demand, companies are focusing on their online presence and launching new websites and mobile apps. For instance, in 2020, 3M launched a new online e-commerce platform in the U.S., UK, and Germany to facilitate the direct purchase of its products. Owing to the rising trend of mobile commerce, many companies are offering disposable face mask products on their mobile apps. This has driven the growth of the online distribution channel segment.
Type Insights
The non-medical segment accounted for the largest revenue share of 63.7% in the year 2022. The rising awareness of the importance of hygiene and protection from the novel coronavirus pandemic is driving the demand for disposable face masks. Furthermore, the availability of disposable masks in retail stores and convenience stores is also increasing the usage of these products among the consumers. Moreover, the increasing demand for the disposable masks in the industrial segment is also contributing to the segment’s growth.
The medical segment is anticipated to expand at the highest CAGR of 10.9% over the forecast period. The rising demand for disposable face masks in the medical sector is attributed to the increasing prevalence of contagious and infectious diseases. Moreover, the increasing need for protection from air pollution and dust is also driving the growth of the medical segment. Furthermore, the increasing government initiatives to promote the use of disposable face masks in medical and other sectors is expected to propel the segment’s growth.
Regional Insights
The U.S. disposable face mask products market is expected to witness significant growth in the coming years. The country has been at the forefront of the global outbreak of the COVID-19 pandemic, leading to the rise in demand for face masks. As per the Centers for Disease Control and Prevention (CDC), it is mandatory to wear face masks in public places to reduce the spread of the virus. Increasing government regulations for the use of face masks is expected to drive the growth of the market in the U.S.
The lockdown and social distancing measures enforced in the country are expected to further propel the demand for disposable face masks. Furthermore, the increasing number of coronavirus cases in the country is expected to create a surge in the demand for disposable face masks. For instance, in April 2021, the U.S. was recording over 60,000 new COVID-19 cases daily.
Financial Projections
In this part of the U.S. Disposable Face Mask Products business plan we will provide a detailed breakdown of all income and expense categories of the business. These forecasts include cash flow projections and capital requirements for your business. Usually, these projections are drafted for a 5-year period.
Revenue Assumptions
The main source of revenues for a U.S. Disposable Face Mask Products business comes from sales of the disposable face masks. This includes retail sales, online sales, and wholesale sales. Additionally, you can explore other sources of income such as advertising, sponsorship, and promotional partnerships.
Projecting Expenses
In this section, all the regular expenses related to keeping the U.S. Disposable Face Mask Products business running will be described. The list of operating expenses includes raw materials, wages, utilities, distribution fees, insurance policies, advertising, and others. Additionally, you should consider the cost of purchasing equipment, such as face mask manufacturing machines, and any other related product production equipment.
Key companies & market share insights
Some of the key companies operating in the U.S. disposable face mask market are increasingly focusing on product launches and expansion of the distribution channel to gain prominent visibility among consumers. Some of the initiatives are:
– In May 2022, 3M launched the N95 respirator face mask for healthcare workers.
– In July 2022, Honeywell launched the N95 surgical respirator face mask for healthcare workers.
– In August 2022, Halyard Health launched the N95 surgical respirator face mask for healthcare workers.
Some of the prominent players in the U.S. disposable face mask market include:
– 3M
– Honeywell
– Halyard Health
– Prestige Ameritech
– Kimberly-Clark
– Cardinal Health
– Ansell
– DACH Schutzbekleidung
– Moldex-Metric
– Alpha Pro Tech
Global U.S. Disposable Face Mask Market Segmentation
This report forecasts growth at global, regional, and country levels and provides an analysis of the latest industry trends in each of the sub-segments from 2017 to 2030. For this study, Grand View Research has segmented the global U.S. Disposable Face Mask Products Market based on product type, distribution channel, and region:
1. Product Type Outlook (Revenue, USD Million, 2017 – 2030)
– N95 Face Masks
– Surgical Face Masks
– Dust Masks
– Others
2. Distribution Channel Outlook (Revenue, USD Million, 2017 – 2030)
– Offline Stores
– Online Stores
3. Regional Outlook (Revenue, USD Million, 2017 – 2030)
– North America
– Europe
– Asia Pacific
– Central & South America
– Middle East & Africa
Frequently Asked Questions
Research Methodology
Impact Analytix employs a comprehensive and iterative research methodology focused on minimizing deviance in order to provide the most accurate estimates and forecasts possible. The company utilizes a combination of bottom-up and top-down approaches for segmenting and estimating quantitative aspects of the market. In Addition, a recurring theme prevalent across all our research reports is data triangulation which looks market from three different perspectives. Critical elements of the methodology employed for all our studies include:
Preliminary data mining
Raw market data is obtained and collated on a broad front. Data is continuously filtered to ensure that only validated and authenticated sources are considered. In addition, data is also mined from a host of reports in our repository, as well as a number of reputed paid databases. For a comprehensive understanding of the market, it is essential to understand the complete value chain and in order to facilitate this; we collect data from raw material suppliers, distributors as well as buyers.
Technical issues and trends are obtained from surveys, technical symposia, and trade journals. Technical data is also gathered from an intellectual property perspective, focusing on white space and freedom of movement. Industry dynamics with respect to drivers, restraints, and pricing trends are also gathered. As a result, the material developed contains a wide range of original data that is then further cross-validated and authenticated with published sources.
Statistical model
Our market estimates and forecasts are derived through simulation models. A unique model is created and customized for each study. Gathered information for market dynamics, technology landscape, application development, and pricing trends are fed into the model and analyzed simultaneously. These factors are studied on a comparative basis, and their impact over the forecast period is quantified with the help of correlation, regression, and time series analysis. Market forecasting is performed via a combination of economic tools, technological analysis, industry experience, and domain expertise.
Econometric models are generally used for short-term forecasting, while technological market models are used for long-term forecasting. These are based on an amalgamation of the technology landscape, regulatory frameworks, economic outlook, and business principles. A bottom-up approach to market estimation is preferred, with key regional markets analyzed as separate entities and integration of data to obtain global estimates. This is critical for a deep understanding of the industry as well as ensuring minimal errors. Some of the parameters considered for forecasting include:
Market drivers and restraints, along with their current and expected impact
Raw material scenario and supply v/s price trends
Regulatory scenario and expected developments
Current capacity and expected capacity additions up to 2030
We assign weights to these parameters and quantify their market impact using weighted average analysis, to derive an expected market growth rate.
Primary validation
This is the final step in estimating and forecasting our reports. Exhaustive primary interviews are conducted, face to face as well as over the phone to validate our findings and assumptions used to obtain them. Interviewees are approached from leading companies across the value chain including suppliers, technology providers, domain experts, and buyers so as to ensure a holistic and unbiased picture of the market. These interviews are conducted across the globe, with language barriers overcome with the aid of local staff and interpreters. Primary interviews not only help in data validation but also provide critical insights into the market, current business scenario, and future expectations and enhance the quality of our reports. All our estimates and forecast are verified through exhaustive primary research with Key Industry Participants (KIPs) which typically include:
Market-leading companies
Raw material suppliers
Product distributors
Buyers
The key objectives of primary research are as follows:
To validate our data in terms of accuracy and acceptability
To gain an insight into the current market and future expectations
To request a free sample copy of this report, please complete the form below.
We value your investment and offer free customization with every report to fulfil your exact research needs.

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This FREE sample includes market data points, ranging from trend analyses to market estimates & forecasts. See for yourself.
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